PE Fusion™️ is a high-strength modified acrylic adhesive designed for the coupling and splicing HDPE pipe to standard PVC couplings as well as other non-standard materials such as aluminum, steel and fiberglass.
PE Fusion™️ securely bonds all surface types and is ideal for splicing underground utilities.
This gives you flexibility in conduit selection and installation knowing that PE Fusion™️ will create a permanent, water tight bond.
Note: The static mixer can be used for multiple joints as long as the materials have not set up, normally after 3 to 5 minutes of non-use.
Preparation and thoroughness are paramount. PE Fusion should be applied to clean surfaces that have been “roughed up” or “scraped” using the scuff pad or pipe scraping tool. Scrape or rough up the joining surfaces including the conduit end and the inside the coupling and have all joints ready to accept PE Fusion. Once PE Fusion is applied you will need to work quickly and efficiently. The installer should wear rubber/latex gloves to avoid skin contact and to assist with the spreading and application of PE Fusion with his finger to the contact surfaces.
Once all surfaces are prepared, insert the cartridge into the applicator tool. Remove and retain the cap from the cartridge. IMPORTANT - purge a small amount of PE Fusion out of the cartridge until you have positive flow from both the “A” and “B” components. Install the static mixer and extrude a small amount of PE Fusion until you have a uniform color, ensuring a true 10:1 mixture. Extrude the material onto the surfaces to be bonded. With your hand in rubber/latex gloves, use your finger to spread a thin consistent layer of PE Fusion onto the areas to be bonded. Connect the two surfaces and hold until the bond has ‘set’. After 3 to 5 minutes of non-use, the PE Fusion in the static mixer will begin to harden, when making multiple connections it is imperative to work quickly.
Working time is dependent upon the ambient temperature. At room temperature (72 F) you have several minutes to complete a joint, the warmer the ambient temperature the more quickly the bond will ‘set-up’. PE Fusion will normally set up in 3 to 5 minutes but regardless of the temperature at the time of application 100% cure time is 24 hours.
The ideal temperature for using PE fusion is room temperature 70ºF (21ºC) but the working temperature that PE Fusion can be used is between 32ºF (0ºC) to 95ºF (35ºC).It is important to keep the cartridges of PE Fusion at the recommended storage temperature until ready to use. The cartridges should be stored at temperatures between 40ºF (5ºC) and 80ºF (27ºC), never allow the product to freeze.
Any material remaining in the cartridge can be retained for future applications. Simply remove and dispose of the Static Mixer tip and replace the cap that was provided with the cartridge. Follow all of the instructions when it is time to make the next PE Fusion connection.
PE Fusion™️ is a product that chemically bonds polyolefin to other dissimilar materials. Other adhesives claim to be able to bond products and may look very similar but their two-part epoxy based mixture relies on a mechanical bond and is vulnerable to impact stress and is slow to cure even at room temperature. Test results verify that when using a mechanical bond and adhesive, failure is common with epoxy-based products as opposed to coupling failure with PE Fusion’s modified acrylic formula.
PVC Cement is excellent for creating a chemical bond between PVC components. However, the bonding reaction that occurs between PVC surfaces with solvent cements cannot be achieved between PVC and other thermoplastics. Using PVC solvent cements to bond PVC and PE results in only a slight surface adhesion, not a true bond, that can be easily broken if the connection is stressed or impacted. PE Fusion™️ creates a strong lasting bond between PE and PVC.
High strength polyethylene adhesive for the coupling of PE pipe to standard PVC couplings and other non-standard materials. One 45 ml cartridge of PE Fusion ™️ can adhere 14 to 16 two inch couplings.
QuikChange 45 ml Cartridges= 540ml per case
High strength polyethylene adhesive for the coupling of PE pipe to standard PVC couplings and other non-standard materials. PE Fusion ™️ is a 10:1 mix, fast set, high strength adhesive. Each case is capable of joining approximately 168 to 192 2" couplings.
Case Contains:
(12) 45 ml cartridges
(30) Static Mixers
(1) DK-107M Applicator
QuikChange 45 ml Cartridges= 90ml per case
High strength polyethylene adhesive for the coupling of PE pipe to standard PVC couplings and other non-standard materials. PE Fusion ™️ is a 10:1 mix, fast set, high strength adhesive. Each case is capable of joining approximately 28 to 32 2" couplings.
Case Contains:
(2) 45 ml cartridges
(15) Static Mixers
(1) DK-107M Applicator
DK-107M Applicator
Designed to accept the PE Fusion™️ 45ml cartridge. The DK-107M provides accurate flow and makes joining couples a snap. Just load the cartridge and pull the trigger.
(1) DK-107M applicator
PE Pipe "Rounder"
The "Rounder" is designed to easily correct the problem of "ovality" in HDPE pipe. In less than 30 seconds, the "Rounder" will re-round oval pipe from 1 to 6 inches in diameter.
(1) RND 4"
(2) RND 6"
(3) RND 8"
.16" ID Static Mixer
.16" ID x 16L element static mixer designed to deliver accurate applications to any surface.
(1) .16" ID Static Mixer
PE Fusion™️ 1.52 oz 45ml Cartridge
45ml cartridge - PE Fusion™️ is a 10:1 mix, fast set, high strength polyethylene adhesive.
(1) 45ml dual cartridge
One 45ml cartridge of PE Fusion can adhere 14-16 2"couplings.
The PE Fusion system consists of an application tool, plunger, two-part adhesive cartridge and a static mixer.
Part A - Base | Part B - Activator | |
---|---|---|
Color | White | Black |
Lbs. / gal. | 8.7-9 | 12-13 |
Viscosity (cPS>) | 34,000 cPs @ 1rpm | 51,000 cPs @1rpm |
15,000 cPS@10rpm | 8,000 cPs@10rpm | |
Components | Acrylate | Proprietary |
Mix Ratio (A:B) - By Volume | 10:1 |
Full Cure Time @73°F (23°C) | 24 hrs |
Time to Handling Strength - 50 psi @ 73°F | 2-3 hrs |
Work Life @ 73°F | 2-3 min |
Lap Shear Strength per ASTM D1002 | |
---|---|
Polypropylene | Polypropylene |
LDPE | Excellent |
HDPE | Excellent |
ABS | Excellent |
PVC | Excellent |
Polycarbonate | Good |
Steel | Good |
Aluminum | Good |
Nylon | Fair |
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Oklahoma City, OK 73117
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